Double Mitre Saws - Mecal TDC-622 Edgemaster-5A

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Mecal TDC-622 Edgemaster-5A

Compound 5 axis Double Mitre Saw | Radial Action | 600mm blade
Unique radial blade feed with industry leading capacity
Cutting width up to 500mm at 90 degrees
Unique back-fence that is not cut away by the sawblade
Rear belt conveyor to remove off-cut pieces
Optional extraction kit available
All cutting angles set by servo motors
Full colour touch screen HMI with windows platform
Machine bed length of 6000mm

Mecal TDC622 Double Mitre Saw

The all new Mecal TDC-622 is a unique machine combining the benefits of a rising blade 5 axis saw with the addition of linear feed to obtain an industry leading cutting capacity. The saw operates as a standard rising blade design. Once a material dimension wider than 200mm is input the unique sequence is activated where the saw blade advances forward underneath the saw table below the material, raises and retreats giving a massive 500mm width capacity. The machine is also equipped with a containment chute on each head to capture the off-cut pieces whilst a simple button press will empty the chute contents to the belt conveyor situated at the rear of the machine. The TDC-622 has clearly set a new benchmark for double mitre saws employing advanced design concepts to achieve higher performance, precision and reliability.

TechnicalUnit
Max physical cut length (dependant on machine selesction) (90°)mm5000 / 6000
Cutting length (min. 90°)mm470
Blade diametermm600
Sawblade boremm32
Blade rotation speedrpm2400
Blade motor powerkW5,5 (x 2)
Installed electric powerkW14,5
Overall dimensions (5 m. useful stroke)mmL/L=± 7780
L/W=± 2700
A/H=±1820/2100
Weight (5 m. useful stroke)kg± 3100
Overall dimensions (6 m. useful stroke)mmL/L=± 8780
L/W=± 2700
A/H=± 1820/2100
Weight of the machine (6 m. useful stroke)kg± 3200
  • Automatic step or cleat cutting cycles are no longer offered standard on this machine as a result of updated health and safety legislation. For more information, please contact us on    01384 264950 for solution requirements.
Profile Support

Intermediate pop up profile support synchronised with the head position.

Extractor Kit

Kit of hoses and connectors to add vacuum extraction.

EW-3 Extractor

Complete swarf extraction system taking from both sawblade chambers, fully compliant to handle aluminium, pvc, brass, wood, copper and composite materials. The steel container is removable for easy emptying, and the filter bags are maintained with either the standard manual shake lever or the optional pneumatic shake.

Mecal Label Printer

Thermal label printer for producing bar codes when integrating with a cnc machining centre, or recording job/customer data to attach to the workpiece.

Pure Oil Mist Lubrication

Pure oil micro-mist blade lubrication system recommended over the standard flood system, as it delivers a high performance neat oil in minute highly controlled doses. Giving a cleaner working environment with no odours or risk of skin irritation sometimes connected with soluble fluids. Each dose cane be scaled by adjusting the size of each pulse and the frequency of each pulse.

Belt Conveyor

Belt conveyor situated at the rear of the machine to remove small offcut pieces and some swarf, it is recommended that the vacuum extraction option is also fitted.

Unique Fence Design

The rear fence has an animated section that is moved in synchronisation with the cutting angle. Unlike all other similar machines of this type the sawblade will never cut away the back fence.

Control System

  • 10″ Touch screen HMI Accessible via Ethernet and external usb, via wifi (through a Wifi adapter Rj45).
    • Positioning of cutting angles
    • Import DXF graphics
    • Import cutting lists from compatible software.
    • Printer output of linear barcode and QR code.
    • Manage and execute single cuts and cutting lists
    • Store cutting lists uploaded form the USB port
    • Manage automatic step cutting cycle
    • Manage automatic long and short cut functions
    • Graphical display of the profile positioning
    • Trim and wedge cutting
    • Industry 4.0 ready

Radial Cutting Routine

This is a unique design exclusive to Mecal. our radial action is triggered when a profile dimension in excess of 200mm wide is entered in the HMI. The sawblade acts as a normal rising blade saw to reduce cutting times, when the radial cut is performed the sawblade travels forward underneath the table raises and performs the cut on the return stroke which is the optimum direction for cutting.

Clamp Adjusting

“Never saw through a clamp again” the vertical clamps are synchronised with the mitre direction and moved automatically.

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