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SW 453 double mitre saw image
Mecal SW453 Reverse Garda - Image 2
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Mecal SW453 Reverse Garda

500mm dia sawblades
Electronic section height detector
Magelis 10" touch screen HMI
Saw guards with LED strip indicators
Pneumatic pop up centre support
Pneumatic tilting of the saw heads
Tilt range -22.5° external to +135° internal
Intermediate angles set on large sector plate
Digital setting of the cutting length +/- 0.1°
USB & LAN data interface
Memories for profile heights and cutting lists
4m machine can cut up to 7.4m automatically
Short and long cut cycle
Mist spray blade lubrication system
Mobile roller table with additional clamp
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Category:
Mecal Label Printer

Thermal label printer for producing bar codes when integrating with a cnc machining centre or recording job/customer data to attach to the workpiece.

Addimist

Pure oil micro-mist blade lubrication system recommended over the standard soluble system, as it delivers a high-performance neat oil in minute highly controlled doses. Giving a cleaner working environment with no odours or risk of skin irritation sometimes connected with soluble fluids. Each dose cane be scaled by adjusting the size of each pulse and the frequency of each pulse.

Mardon EW 3 Swarf Extractor iamge
EW-3 Extractor

Complete swarf extraction system taking from both sawblade chambers, fully compliment to handle aluminium, pvc, brass, wood, copper and composite materials. The steel container is removable for easy emptying, and the filter bags are maintained with either the standard manual shake lever or the optional pneumatic shake.

Sound Insulation

Available as SW455 version factory order with full sound reducing cabinet and automatic loading doors. It is not possible to have vacuum swarf extraction. The standard machine has a central collection trough with open ends to sweep out the swarf, or the optional belt conveyor can be fitted.

Belt Conveyor

Available for all versions, but more suited to the SW555 version with enclosed cabinet.

Mecal SW 453 Reverse Garda

New standard features – Brand new design – Magelis 10″ touch screen HMI – LED machine status strips – Electronic section height detector – Pneumatic pop-up centre support

Double mitre saw with pneumatic positioned inward/outward tilting heads with a range of -22.5° to +135° with mechanical stops for intermediate angles. The large sector plate ensures the most accurate setting of angles, with default positions at 90° and 45°. The Windows embedded PC control system with Magelis 10″colour touch screen HMI is simple to use for either quick processing of random cuts, or from pre-programmed cutting lists. The system allows the composition of complicated frame styles. The PC has the ability to receive cutting lists from compatible external software via the LAN or USB, and print labels containing job data or bar codes for integration with CNC machining centres.

TECHNICAL DATAUNIT
Pre selected common angles (sliding stop for intermediate angles)°90 – 45 – 22,5
Diametre of the sawblademm500
Sawblade boremm30
Sawblade rotational speedrpm2800
Maximum useful cutting length (dependant on version selected)mm4000 / 5000 / 6000
Motor Power ( x 2 )kW2,2
Height of the machinemm± 1600
Width of the machinemm± 1200
Length of the machine , 4m. Useful cutting lengthmm± 5500
Length of the machine , 5m. Useful cutting lengthmm± 6500
Length of the machine , 6m. Useful cutting lengthmm± 7500
Weight of the machine , 4m. Useful cutting lengthkg± 1600
Weight of the machine , 5m. Useful cutting lengthkg± 1700
Weight of the machine , 6m. Useful cutting lengthkg± 1800

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  • Automatic step or cleat cutting cycles are no longer offered standard on this machine as a result of updated health and safety legislation. For more information, please contact us on    01384 264950 for solution requirements.
Angle Setting

Pneumatic tilting between fixed 90deg and moving stop on extra large calibrated sector plate for increased positional accuracy. The 45° position has a positive location as it is the most common used angle. The angle range is 90° to -22.5°

Cutting Control

Equipped with blade stroke limiter to reduce cycle times, feed speed adjuster and standard mist spray unit. (Optional Addimist pure oil micro mist available)

Height Detector

A very useful device that precisely measures the exact material height for complete accuracy. A side benefit is that it is not necessary to permanently load all of the profile height data into the HMI

Roller Support

Fitted with a mobile roller support table and additional horizontal vice.

Control System

  • 7″ Touch screen HMI with USB interface
  • Import cutting lists from compatible software.
  • Printer output of linear barcode and QR code.
  • Manage and execute single cuts and cutting lists
  • Store cutting lists uploaded form the USB interface
  • Manage automatic long and short cut functions
  • Graphical display of the profile positioning
  • Trim and wedge cutting

Mecal CNC machine control panel
Cutting Functions

Long Cut, enables the machine to automatically perform cuts longer than the physical length eg 4000mm model can cut up to 7.3m

Short cut, similar to the long cut the machine can reduce the minimum physical cut by around 100mm

Mecal SW453 RG Data Sheet

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