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Mecal MC 305 Kosmos
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Spindle Upgrades image
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Mecal MC 305 Kosmos

A axis Profile rotation +125° to -125° to work 3 sides
Encoded rotation to work intermediate angles
Full CAM-3d software
Integration with external software
Main spindle does all work with full use of the magazine
TF version with manual clamps and laser pointer
DPM version with automatic clamps positioned by head
MMI version with automatic motorised vices
4000mm working length
Open ends to allow machining up to 8000mm
Centralised 8 tool automatic magazine
Zero stops at each end to work multiple profiles
Automatic centralised lubrication system
Option for angle drive head to work front & back sides
Option for 8.5kw head and rigid tapping function
Option for mist extraction
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Mecal Mc 305 Kosmos

For high speed machining of aluminium, steel, brass, copper and PVC materials. The Kosmos can be used in numerous applications including, windows, doors and curtain walling, automotive, aerospace, engineering, internal partitions, sign manufacturing, air conditioning and refrigeration. We have installed these machines for a very diverse range of applications including; machining slots, pockets, holes, custom shapes, end slotting, tapping, rigid tapping applications, drilling and flow drilling

X axis stroke 4225 mm
Positioning speed X-axis 80 mm/1′
Y axis stroke 530 mm
Positioning speed Y-axis 30 m/1′
Z axis stroke 410 mm
Positioning speed Z-axis 30 m/1′
A axis stroke ± 125°
Electrospindle rated power 6.0 kW
Cooling system Air
Tool holder cone ISO30
Max rotation speed 18000 rpm
Weight ± 3200 kg

Subject to technical changes

Mist Extraction System

Virtually Mandatory now mist extraction is an important option to consider either supplied with a new machine or easy retro-fit. Our Italy Vacuum is the most efficient and cost effective solution. Lower purchase cost than leading brand, no scheduled servicing costs as all filters with the exception of the HEPA filter can be user cleaned with an air gun or just warm water, and finally the extraction performance is industry leading by comparison.

Mecal light roof panel image
Roof panel with LED lighting

Steel roof panels with LED lighting strips

Mecal clamp positioning
Clamping Positioning

DPM-where the clamps are sequentially positioned by the spindle carriage.

MMI-this choice has each clamp motorised to move individually to position.

Both versions have 8 clamps as standard, additional items can be added to suit application.

Mecal angle drives for machining centres
Angle Drives

Angle drive with 2 tools can be orientated in either Y axis or Z axis direction, the required direction must be specified on ordering.

Angle drive with sawblade can be orientated in either Y axis or Z axis direction, the required direction must be specified on ordering.

Optional additional magazine may be required for auto change of the unit. The tools within the angle drive have to be manually changed.

Gianos additional magazine
Additional Magazine

Commonly used to mount the angle drive heads.

Machining Centre spindle upgrade
Spindle Upgrades

8.5kw air cooled

8.5kw air cooled with axial encoder to facilitate rigid tapping functions.

Mecal clamp extension
Clamp Extension

Option to extend the Y axis clamping capacity to 300mm

Mecal job simulator software
Simulator

Job simulator software which shows an accurate simulation of the actual job in real time very graphically. Indicating timings and potential process errors.

Mecal belt conveyor image
Belt Conveyor

A rubberised belt conveyor to transport captured swarf and offcut pieces to the end of the machine where a collection container can be placed.

Mecal swarf drawers image
Swarf Drawers

Set mobile of steel swarf collection drawers

Probe options image
Other Options

Automatic length measuring device

Multi directional probe with detection based on Z axis orientation

mecal barcode reader for machining centres
Bar Code Reader

For receiving job data when integrated with a double mitre saw that has the thermal label printer. The job data is usually provided by external software.

4 axis machining capability
4 Axis Machining

4 Axis machining capability with A axis rotation performed by a rotating table with a range of -125° to +125°

Mecal cnc machining centre material loading zones
Loading Zones

Single loading zone with 2 zero reference stops allowing 2 different jobs of appropriate length to be worked. Or on full length job, the machine ends are able to be opened to allow machining of profiles longer than the Z axis.

Mecal cad cam 3D image
Mecal CAD CAM 3D

Designed to be the most advanced and easy to use system currently available. All of the basic programming is available with pre-loaded macros which are applied by a simple drag and drop process. The graphical 3D presentation is a clear and accurate representation that can be viewed from any angle to check for errors, and it demonstrates the orientation for the workpiece to be correctly loaded.

Mecal external connection image
External Connections

We have the ability to connect to many external window packages (including Schucal-Logikal) sometimes a linking program is required at additional cost.

The converter imports IGES files in completed SW CAD 3D and creates the program to process the job. This function is in high demand from industrial clients using Inventor-Solid Works and Solid Edge type programs.

Mecal CNC machining centre tooling magazine.
Tool Magazine

10 position automatic tool magazine is mounted centrally  to reduce tool change times to an absolute minimum.

Mecal Kosmos Data Sheet

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