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Mecal Kosmos-TF Machining Center
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Mecal clamp positioning image
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Mecal Kosmos-TF Machining Center

TF version with manual clamps and laser pointer
DPM version with automatic clamps positioned by head
MMI version with automatic motorised vices
Full CAM-3d software
Integration with external software
Optional angle drive unit to machine profile sides
4000mm working length
Open ends to allow machining up to 8000mm
Centralised 8 tool automatic magazine
Zero stops at each end to work multiple profiles
Automatic centralised lubrication system
Option for 7.5kw head and rigid tapping function
Option for mist extraction
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Mecal Kosmos TF 3 Axis Machining Center

For high speed machining of aluminium, steel, brass, copper and PVC materials. The Kosmos can be used in numerous applications including; windows, doors and curtain walling, automotive, aerospace, engineering, internal partitions, sign manufacturing, air conditioning and refrigeration. We have successfully installed these machines for a very diverse range of applications including; machining slots, pockets, holes and custom shapes, tapping, rigged tapping, drilling and flow drilling, end slots.

X axis stroke mm 4225
Positioning speed X-axis m/1’ 80
Y axis stroke mm 530
Positioning speed Y-axis m/1’ 30
Z axis stroke mm 410
Positioning speed Z-axis m/1’ 30
A axis stroke deg ± 125°
Electrospindle rated power kW 6.0
Cooling system Air
Tool holder cone ISO30
Max rotation speed rpm 18000
Weight kg ± 3200

Subject to technical changes

Mist Extraction System

Virtually Mandatory now mist extraction is an important option to consider either supplied with a new machine or easy retro-fit. Our Italy Vacuum is the most efficient and cost effective solution. Lower purchase cost than leading brand, no scheduled servicing costs as all filters with the exception of the HEPA filter can be user cleaned with an air gun or just warm water, and finally the extraction performance is industry leading by comparison.

Mecal clamp positioning image
Clamping Positioning

DPM-where the clamps are sequentially positioned by the spindle carriage.

MMI-this choice has each clamp motorised to move individually to position.

Both versions have 4 clamps as standard, additional items can be added to suit application.

Mecal job simulator software
Simulator

Job simulator software which shows an accurate simulation of the actual job in real time very graphically. Indicating timings and potential process errors.

Mecal angle drives for machining centres
Angle Drives

Angle drive with 2 tools can be orientated in either Y axis or Z axis direction, the required direction must be specified on ordering.

Angle drive with sawblade can be orientated in either Y axis or Z axis direction, the required direction must be specified on ordering.

Optional additional magazine may be required for auto change of the unit. The tools within the angle drive have to be manually changed.

Gianos additional magazine
Additional Magazine

Commonly used to mount the angle drive heads.

Swarf Drawers

Set mobile of steel swarf collection drawers

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Spindle Upgrades

8.5kw air cooled standard type

8.5kw air cooled with axial encoder to facilitate rigid tapping functions.

Mecal steel roof panel
Roof Panel

Steel roof panel with LED lighting strips for enhanced sound insulation.

Mecal clamp extension
Clamp Extension

A kit of parts to extend the clamping width to 300mm

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Other Options

Automatic length measuring device

Multi directional probe with detection based on Z axis orientation

Internal sound proof lining

mecal barcode reader for machining centres
Bar Code Reader

For receiving job data when integrated with a double mitre saw that has the thermal label printer. The job data is usually provided by external software.

Mecal cad cam 3D image
Mecal CAD CAM 3D

Designed to be the most advanced and easy to use system currently available. All of the basic programming is available with pre-loaded macros which are applied by a simple drag and drop process. The graphical 3D presentation is a clear and accurate representation that can be viewed from any angle to check for errors, and it demonstrates the orientation for the workpiece to be correctly loaded.

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External Connections

We have the ability to connect to many external window packages (including Schucal-Logikal) sometimes a linking program is required at additional cost.

The converter imports IGES files in completed SW CAD 3D and creates the program to process the job. This function is in high demand from industrial clients using Inventor-Solid Works and Solid Edge type programs.

Tool Magazine

The 10 position automatic tool magazine is mounted on the spindle carriage to reduce tool change times to an absolute minimum.

Mecal Kosmos-TF Machining Center
Safety

Closed structure on rear and ends (with ports to work long profiles, and powered front panel with high impact acrylic viewing screen.

Special Functions

The Kosmos construction allows flow drilling applications in steel as well as machining. With the tap adaptor or optional axial encoded spindle tapping operations can also be performed.

Kosmos-TF-data-sheet.pdf

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