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Mecal MC 305 Gianos 4 axis CNC machining centre

Mecal MC 305 Gianos

Pendular dual zone loading for seamless production
Zero stops at each end and centre to work multiple profiles
A axis Profile rotation +125° to -125° to work 3 sides
Main spindle does all work with full use of central 11 tool magazine
Encoded rotation to work intermediate angles
TM version with manual clamps and laser pointer
DPM version with automatic clamps positioned by head
MMI version with automatic motorised vices
Full CAD/CAM-3d software
Integration with external software
7438mm working length
Open ends to allow machining of longer pieces
Automatic centralised lubrication system
Option for mist extraction
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Mecal Mc 305 Gianos 4 Axis Machining Centre

For high speed machining of aluminium, steel, brass, copper and PVC materials. The Gianos 4 axis CNC machining centre can be used in numerous applications including, windows, doors and curtain walling, automotive, aerospace, engineering, internal partitions, sign manufacturing, air conditioning and refrigeration. We have installed these machines for a very diverse range of applications, including machining slots, pockets, holes, custom shapes, end slotting, tapping, rigid tapping, drilling and flow drilling.

X-axis stroke748mm
Positioning speed X-axis140m/1′
Y-axis stroke530mm
Positioning speed Y-axis30m/1′
Z-axis stroke410mm
Positioning speed Z-axis30m/1′
A/B axis stroke± 125°
Electro spindle rated power8,5kW
Cooling systemAir
Tool holder coneHSK F63
Max rotation speed24,000 rpm
WeightHSK F63kg

 

 

Mist Extraction System

Virtually Mandatory now mist extraction is an important option to consider either supplied with a new machine or easy retro-fit. Our Italy Vacuum is the most efficient and cost effective solution. Lower purchase cost than leading brand, no scheduled servicing costs as all filters with the exception of the HEPA filter can be user cleaned with an air gun or just warm water, and finally the extraction performance is industry leading by comparison.

Mecal light roof panel image
Steel roof panels with LED Lighting

For additional sound insulation we can provide steel panels with LED lighting.

Mecal clamp positioning
Clamping Positioning

DPM-where the clamps are sequentially positioned by the spindle carriage.

MMI-this choice has each clamp motorised to move individually to position.

Both versions have 8 clamps as standard, additional items can be added to suit application.

Mecal angle drives for machining centres
Angle Drives

Angle drive with 2 tools can be orientated in either Y axis or Z axis direction, the required direction must be specified on ordering.

Angle drive with sawblade can be orientated in either Y axis or Z axis direction, the required direction must be specified on ordering.

Optional additional magazine may be required for auto change of the unit. The tools within the angle drive have to be manually changed.

Gianos additional magazine
Additional Magazine

Commonly used to mount the angle drive heads.

Machining Centre spindle upgrade
Spindle Upgrades

8.5kw air cooled with axial encoder to facilitate rigid tapping functions.

Mecal clamp extension
Clamp Extension

Option to extend the Y axis clamping capacity to 300mm

Mecal job simulator software
Simulator

Job simulator software which shows an accurate simulation of the actual job in real time very graphically. Indicating timings and potential process errors.

Mecal belt conveyor image
Belt Conveyor

A rubberised belt conveyor to transport captured swarf and offcut pieces to the end of the machine where a collection container can be placed.

Mecal swarf drawers image
Swarf Drawers

Set mobile of steel swarf collection drawers

Probe options image
Other Options

Automatic length measuring device

Multi directional probe with detection based on Z axis orientation

Automatic length measuring device

Multi directional probe with detection based on Z axis orientation

mecal barcode reader for machining centres
Bar Code Reader

For receiving job data when integrated with a double mitre saw that has the thermal label printer. The job data is usually provided by external software.

4 axis machining capability
4 Axis Machining

4 Axis machining capability with A axis rotation performed by a rotating table with a range of -125° to +125°

Loading Zones

2 independent rotating tables with 4 zero reference stops offer unbeatable production potential. 4 different jobs of appropriate length can be worked in the dual zone mode, or one long job can be worked with the tables synchronised to provide full length loading.

Mecal cad cam 3D image
Mecal CAD CAM 3D

Designed to be the most advanced and easy to use system currently available. All of the basic programming is available with pre-loaded macros which are applied by a simple drag and drop process. The graphical 3D presentation is a clear and accurate representation that can be viewed from any angle to check for errors, and it demonstrates the orientation for the workpiece to be correctly loaded.

Mecal external connection image
External Connections

We have the ability to connect to many external window packages (including Schucal-Logikal) sometimes a linking program is required at additional cost.

The converter imports IGES files in completed SW CAD 3D and creates the program to process the job. This function is in high demand from industrial clients using Inventor-Solid Works and Solid Edge type programs.

Tool Magazine

11 position automatic tool magazine is mounted centrally  to reduce tool change times to an absolute minimum.

Mecal Gianos 4 Axis CNC Machine Data Sheet

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