MC 302 Geos-5 MMI / MDT - Addison Saws

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MC 302 Geos-5 MMI / MDT

Heavy Duty | 5 Axis CNC | 8600/10600/12600 bed | Max rotation speed 24000 rpm
2 x Clamping systems available MMI or MDT
C axis 440° rotation for working profile ends
Compound machining angles using both A & C axis
Encoded spindle for rigid tapping applications
Latest HSD liquid cooled 12kw spindle
Sawblade up to 500mm
Pendular loading for seamless production
Full CAM-3d software
Integration with external software
8.6 to 15.7m working lengths available
Open ends to allow machining of longer profiles
Automatic tool magazine with 18 positions

Mecal MC 302 Geos 5 Axis Machining Centre

For high speed machining of aluminium – Steel – Brass – Copper and PVC materials. The Geos can be used in numerous applications including, windows, doors and curtain walling, automotive, aerospace, engineering, internal partitions, sign manufacturing, air conditioning and refrigeration. We have installed these machines for a very diverse range of applications including; machining slots, pockets, holes, custom shapes, end slotting, tapping, rigid tapping, drilling and flow drilling.

MMI Version:

Supplied with a device activated by a pneumatic/electronic combination dedicated to the automatic individual movement of each clamp.

MDT Version:

This choice has each clamp motorised in a different way, they are more powerful and now each clamp is an additional axis. For example you can have 4 programs for individual components (eg parts for a window sash) the process will saw each piece to length, mitre if required then separate the elements to allow machining of 3 sides and ends if required.

 

Each version has 8 clamps as factory standard, with the option to add more if your application requires it.

X axis strokemm8600/10600/12600
X axis rapid speed max.m/1’70
Y axis strokemm1570
Y axis rapid speed max.m/1’60
Z axis strokemm740
Z axis rapid speed max.m/1’40
A axis strokedeg± 120°
C axis strokedeg± 210°
Electrospindle rated powerkW12
Max speed rotationrpm24000
Cooling systemLiquid
Tool holder coneHSK-F63
Blade diameter max.mm500
Side & Face milling cutter diameter max.mm200
Weightkg± 9000/10500/12000

Subject to technical changes

Clamping Positioning Choice

MMI-this choice has each clamp motorised to move individually to position.

MDT-this choice has each clamp motorised in a different way, they are more powerful and now each clamp is an additional axis. For example you can have 4 programs for individual components (eg parts for a window sash) the process will saw each piece to length, mitred if required then separate the elements to allow machining of 3 sides and ends if required.

Both versions have 8 clamps as standard, additional items can be added to suit application.

Other Options

Automatic length measuring device

Multi directional probe with detection based on Z axis orientation

Automatic length measuring device

Multi directional probe with detection based on spindle axis orientation

Bar Code Reader

For receiving job data when integrated with a double mitre saw that has the thermal label printer. The job data is usually provided by external software.

Belt Conveyor

A rubberised belt conveyor to transport captured swarf and offcut pieces to the end of the machine where a collection container can be placed.

Centre Stops

The optional pneumatic centre stops combine with the standard end stops to allow loading of 4 pieces.

Remote Operation

KEBA KeTOP 20 hand held remote is virtually a mirror of the production page, for controlling feed speed to aid set up and checking  jobs on long bed machines, it also shows the precise distance of the tool from the work piece in real time.

5 Axis Machining

Ability to work 3 sides and both ends and any intermediate angle. A sawblade (max 450mm) can operate along the X axis or across the Y axis in either the horizontal or vertical plane. Mire cuts are also possible.

Spindle

Quality HSD liquid cooled spindle ES779 12kw with HSK-F63 for automatic tool change. 24000rpm with encoder for rigid tapping applications. HSD have worldwide service and great representation in the UK.

Tool Magazine

The rotary 18 position automatic tool magazine is mounted on the spindle carriage to reduce tool change times to an absolute minimum.

Safety

The machine is supplied with a mesh fence on rear and both ends with a laser scanner attached to the moving carriage. Different from a light barrier which will shut down the operation immediately, the scanner can be configured to gradually slow down as the obstacle approached. If the object is cleared the process will continue without stopping and need to re set.

Loading Zone

The Ariel machines have a dual zone feature as standard. The machine can work any job in either zone, or as one job using the full length of the machine.

Mecal CAD CAM 3D

Designed to be the most advanced and easy to use system currently available. All of the basic programming is available with pre-loaded macros which are applied by a simple drag and drop process. The graphical 3D presentation is a clear and accurate representation that can be viewed from any angle to check for errors, and it demonstrates the orientation for the workpiece to be correctly loaded.

External Connections

We have the ability to connect to many external window packages (including Schucal-Logikal) sometimes a linking program is required at additional cost.

The converter imports IGES files in completed SW CAD 3D and creates the program to process the job. This function is in high demand from industrial clients using Inventor-Solid Works and Solid Edge type programs.

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