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Imet X-smart enclosed safety band saw

Imet XSMART 3 Enclosed Saw

Precision ball screw material feeder
Minimum last piece (50mm)
Auto positioning of the moving blade guide
Swarf removal & removable coolant tank
CNC setting of the cutting parameters
Vice pressure reducers for thin wall material
Option for vertical bundle cut vices
Small scrap-end
2 Year parts warranty (1 year on site labour)
Scroll down for specification, optional extras, videos & more ⬇️
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Xsmart 3 CNC Boxed Bandsaw

A modern designed machine delivering industry leading performance, reliability and economy. With a removable coolant tank to make cleaning quicker and easier. Saw frame and the base is made of high-thickness electro-welded steel which reduces vibration and noise. Double vices feature clamping both sides of the blade ensuring perfect clamping of the material and offer a nib free surface finish. Pressure reducers are fitted on every vice to facilitate perfect cutting of thin-walled tubes and sections.

The saw frame transmission is by precise variable rate hydraulics, mounted on high tension precision linear rails. The feeder is powered by a servo motor with transmission via a recirculating ball screw, controlled by a high-resolution encoder, with automatic zero positioning. The feeder has a built-in supporting table to prevent pieces falling into the bar feeding system.

Very small remaining scrap end of only 50 mm. Band guides with carbide pads which are mechanically held in contact with the blade which is mounted on precision linear guides. Band guides are equipped with hardened, tempered and ground lateral bearings. The mobile band guide is automatically positioned close to the cutting area. Blade cleaning is provided by a motorized rotating metal brush. Motorised electric chip conveyor comes as a standard feature. LED integral lighting offers better visibility of the working area. The NC control is easy to use as it offers 99 programs all containing data for cut lengths, number of pieces required and the blade speed for that particular job/material.

Cutting capacity at 0° Round 310 mm
Square: 310mm
Rectangular: 340x310mm
Cutting capacity at 0° with solids (C45) 250 mm
Cutting capacity with bundle cutting Max. 340×250 mm
Min. 130×10 mm
Scrap-end: 280mm
Minimum cutting length 15 mm
Blade size 3730 x 34 x 1.1 mm
Canted blade 0°
Blade motor 3 KW
Feeder length 500 mm
Feeder motor power 0.75 KW
Minimum scrap-end 90 mm
Blade speed 15/100 m/min
Hydraulic unit motor power 0.75 KW
Hydraulic unit tank capacity 20 l
Coolant tank capacity 50 l
Size – Weight – Working area height 1950x1755x1965mm
1650kg
920mm
Band saw battery Laser Line Option Image
Battery Laser Line

Premium quality battery powered laser line. Can be fitted to most bandsaws and some circular saws. Excellent battery life and adjustable projection line. This is a useful device when this machine is being used in semi automatic mode for general fabrication activities.

Minimal lubrication system for band saws - mist spray
Addimist Bandsaw

Pure oil micro-mist blade lubrication system recommended for cutting tubes and sectional material where flood lubricant loss through the material is a problem. This precision delivery system allows adjustment for the number of pulses per min, and the quantity of each dose. (requires compressed air supply) The standard flood system is retained for cutting solid material and the operator can simply switch between systems.

Powered laser line option image
Powered Laser Line

Imet factory fit wired laser line (we have a selection of alternative Addison retro-fit products as well). This is a useful device when this machine is being used in semi automatic mode for general fabrication activities.

Imet industry 4.0 feature image
Industry 4.0

IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX

High performance band saw system option image
Performance kit

Consisting of: The blade deviation control system, the smart start for automatic detection of the first cut and saw frame descent speed view on machine display.

Hydraulic bindle vice for band saw image
Bundle Vice

Hydraulic vertical bundle vice with cutting capacity at 340x250mm maximum and 130x10mm minimum while bundle cutting scrap-end is 280mm.

Bundle vice information image
Bundle Vice Information

Single bar with a scrap-end of 100 mm, is possible to do with the bundle vice equipment fitted; the user must disconnect the bundle piston tube next to the vice using the quick release fittings to increase the physical capacity.

band saw touch screen control unit image
Cutting Control

XSMART3 has an intuitive and user-friendly interface with a 7″ touch screen display that allowing full control of all the machine parameters and all of the operative settings. Using CNC system, the user will have the possibility to optimize his user-experience and workflow with just few clicks. These features, combined with the solid structure, make XSMART3 the perfect working tool for industry application.

xsmart rigid saw frame image
Sawframe

XSMART3 saw frame has an extremely rigid structure mounted on double columns which greatly reduces vibration and binding during the cutting cycle. Like many IMET bandsaws, the blade is canted forward (30°) to reduce blade twist resulting in reduced band strain and have better and constant saw frame descent.

X smart material feeder image
Feeder

XSMART feeder has a single stroke of 500 mm with integrated roller table for material support. The feeder transmission is with precision ball screw and powerful servo motor with inverter, the portal structure eases material movement and loading.

Imet hydraulic full stroke vice image
Full stroke vice

The machines uses a hydraulic full stroke vice to securely hold the work piece. Clamping both sides of the saw blade to eliminate cut piece break away nibs.

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Blade Cleaning Brush

Powered blade cleaning brush to enhance blade life and performance.

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Blade Guides

Very important to get this right in any bandsaw, heavy steel guide arms support a precision set of pre-twist roller bearings and solid carbide blade guides to give maximum precision and performance.

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Pressure regulation

The machine is equipped with standard pressure regulation system for thin wall profiles.

Imet xsmart swarf conveyor image
Swarf Conveyor

Standard on XSMART3 there’s a high performance chip conveyor.

Imet bandsaw transmission image
Transmission

XSMART3 uses only the best quality Bonfiglioli primary drive gearbox. As the main machine component no compromise is given with reliability the key consideration. One reason we are able to offer an industry leading 24 month parts warranty.

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Connection element for loading side (Optional)

Connection element for loading side between machine and loading roller table.

Free rolling loading and unloading table image
Loading/unloading roller table - next elements (Optional)

Loading and unloading roller table with free rolls. Next elements, single module length is 2m.

vertical rollers for bandsaws
Vertical rollers (Optional)

Pair of containment vertical rollers, made in steel, max 2 pairs for each element 1,5 mt long.

Single vertical roller image for bandsaw
Single vertical roller (Optional)

Single vertical roller, height of 250 mm. to prevent falls, max 2 each 1,5 mt.

X-Smart-data-sheet.pdf

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